VITAL DENTAL LAB
Our Services
Fixed
IPS e.max®
Vital Dental Laboratory is your partner in dental excellence. We have streamlined our send a case process in order to simplify your interactions with our team. Our online case submission tool makes it easy to send traditional and digital impressions. Whether you prefer traditional or digital case, prescribing one of our high-quality restorations will only take a couple minutes.
Features
- Outstanding aesthetics with natural translucency
- Three times stronger than Empress®
- 530 MPa flexural strength
- Made from lithium disilicate glass crystals
Benefits
- Lifelike shade matching and translucency
- Superb results in both anterior and posterior regions
- Versatile for a wide range of single-unit applications
IPS e.max is the premium lithium disilicate, glass-ceramic restoration. Combining lifelike materials and fracture resistant properties, IPS e.max is as durable as it is lifelike. The flexibility of IPS e.max makes it an excellent restorative method for anterior esthetics or posterior function.
Bridges which include molars, Maryland style bridges, and bridges which have a short vertical height that does not allow for adequate connector height.
Anterior full-coverage crowns require a chamfer or shoulder margin. A circular shoulder is prepared with rounded inner edges or a chamfer at an angle of 10-30°: the width of the shoulder/chamfer is approx. 1 mm. Facial reduction is 1.5 – 2 mm; 1 – 1.5 mm lingual contact clearance. Incisal reduction is 1.5 – 2 mm with rounded internal line angles, and an incisal edge at least 1mm wide to permit optimum milling of the incisal edge during CAD/CAM processing. Posterior full-coverage crown requires a chamfer or shoulder margin. A circular shoulder is prepared with rounded inner edges or a chamfer at an angle of 10-30°: the width of the shoulder/chamfer is approx. 1 mm. Occlusal reduction is 1.5 – 2 mm: axial reduction (buccal, lingual, and interproximal) is 1.5 mm with rounded internal line angles.
IPS e.max layered – can be cemented using a resin reinforced glass ionimer such as RelyX Luting cement. Or bonded using a resin cement when extra strength is needed due to lack of retention on the prep, use a resin cement such as RelyX Unicem or RelyX Ultimate.
If adjustments are needed, use fine diamonds with water and light pressure. Always remove the crown when adjusting or bond/cement crown before adjustments are made.
Fixed
Zirconia Solid
Zirconia Solid crowns are made from 100% pure zirconia, delivering unmatched strength and durability. With a flexural strength of 1200 MPa, these restorations are ideal for patients who need extra reinforcement without compromising on aesthetics.
Features
- 100% monolithic zirconia for superior strength
- High flexural strength (1200 MPa) comparable to PFMs
- CAD/CAM fabricated for precise marginal fit
Benefits
- Reliable for patients with bruxism or heavy occlusion
- Metal-free, eliminating gingival darkening
- Reduced chair time with efficient digital design and milling
Full-contour zirconia is so versatile, it can be used in almost any situation from singles, bridges with any combination of abutments and pontics, inlay bridges and screw-retained implants. Also an esthetic alternative to a PFM with metal occlusion due to limited space.
When esthetic expectations are high and it is important that the restorations match surrounding natural dentition or other existing restorations. If bonding is necessary to retain the restoration, bond strength is weaker and less predictable than other ceramics.
Shoulder preparation not needed. A mild chamfer or a feather-edge margin is good. 1mm buccal, lingual, and occlusal reduction is ideal, but can go to .5mm in some areas when reduction is limited. Minimum occlusal reduction of 0.5 mm; 1 mm is ideal. Adjustments and polishing: Adjust full-contour zirconia crowns and bridges using water and air spray to keep the restoration cool and to avoid microfractures with a fine grit diamond. If using air only, use the lightest touch possible when making adjustments. A football-shaped bur is the most effective for occlusal and lingual surfaces (on anterior teeth); a tapered bur is the ideal choice for buccal and lingual surfaces. Polish full-contour zirconia restorations with the porcelain polishing system of your choice.
It is recommended that full-contour zirconia be cemented using a zirconia primer like Z-Prime from Bisco or Clearfil Ceramic Primer from Kuraray. Alternatively, a resin reinforced glass ionomer such as RelyX Luting cement can also be used. When a greater bond is needed due to the lack of a retentive preparation, use a resin cement like RelyX Unicam or RelyX Ultimate. Before cementing all full-contour zirconia crowns, the interior surface of the crown needs to be cleaned with Ivoclean (Ivoclar Vivadent – Amherst, NY). This is critical in assuring maximum bond strength.
Solid zirconia requires a cast gold type preparation. If adjustments are needed, use zirconia specific diamonds and rubber wheels polishing with diamond paste.
Fixed
Zirconia HT (High Translucency)
Zirconia HT combines strength and enhanced translucency for superior aesthetics. With flexural strength between 590–850 MPa, these restorations deliver natural beauty while maintaining reliability for both anterior and posterior cases.
Features
- High-translucency zirconia for lifelike results
- Strength range of 590–850 MPa
- Metal-free and biocompatible material
Benefits
Ideal for anterior restorations with aesthetic demands Prevents gingival darkening and unsightly metal margins Matches natural teeth for seamless integration
Full-contour zirconia is so versatile, it can be used in almost any situation from singles, bridges with any combination of abutments and pontics, inlay bridges and screw-retained implants. Also an esthetic alternative to a PFM with metal occlusion due to limited space.
When esthetic expectations are high and it is important that the restorations match surrounding natural dentition or other existing restorations. If bonding is necessary to retain the restoration, bond strength is weaker and less predictable than other ceramics.
Shoulder preparation not needed. A mild chamfer or a feather-edge margin is good. 1mm buccal, lingual, and occlusal reduction is ideal, but can go to .5mm in some areas when reduction is limited. Minimum occlusal reduction of 0.5 mm; 1 mm is ideal. Adjustments and polishing: Adjust full-contour zirconia crowns and bridges using water and air spray to keep the restoration cool and to avoid microfractures with a fine grit diamond. If using air only, use the lightest touch possible when making adjustments. A football-shaped bur is the most effective for occlusal and lingual surfaces (on anterior teeth); a tapered bur is the ideal choice for buccal and lingual surfaces. Polish full-contour zirconia restorations with the porcelain polishing system of your choice.
It is recommended that full-contour zirconia be cemented using a zirconia primer like Z-Prime from Bisco or Clearfil Ceramic Primer from Kuraray. Alternatively, a resin reinforced glass ionomer such as RelyX Luting cement can also be used. When a greater bond is needed due to the lack of a retentive preparation, use a resin cement like RelyX Unicam or RelyX Ultimate. Before cementing all full-contour zirconia crowns, the interior surface of the crown needs to be cleaned with Ivoclean (Ivoclar Vivadent – Amherst, NY). This is critical in assuring maximum bond strength.
Solid zirconia requires a cast gold type preparation. If adjustments are needed, use zirconia specific diamonds and rubber wheels polishing with diamond paste.
Fixed
PFM – Porcelain Fused to Metal
For over 50 years, PFMs have been a trusted choice in restorative dentistry. These crowns and bridges combine the strength of a metal substructure with the aesthetic appeal of porcelain, making them versatile for complex or high-load cases.
Features
- Proven strength with a metal substructure
- Porcelain overlay for natural appearance
- Versatile for single crowns or bridges
Benefits
- Reliable performance in high-stress cases
- Long-term durability and function
- Trusted material with decades of clinical success
Our PFMs can be used for crowns and bridges (up to fourteen units). PFMs can be manufactured to nonprecious, semiprecious, and yellow high noble copings and can be used in conjunction with cast partials and implants.
Contraindicated when the patient has a metal allergy or when the size of the tooth pulp is negligibly smaller, thus compromising the tooth preparation process. It is also contraindicated when the clinical tooth crown is very short and lacks the required stability including retention that is enough to provide the space for porcelain and metal.
The ideal preparation for PFMs is a chamfer margin preparation. If a porcelain labial margin is prescribed, then a shoulder margin preparation is required.
- Panavia 21 – tin plated
- Glass ionomer cement (GC Fuji, GC America)
- Zinc Phosphate Polycarboxylate
- Resin Ionomer cement (RelyX, 3M ESPE)
If an adjustment is required on the ceramic, use a fine diamond with water and air to keep the crown cool. To contour the ceramic, polish with a pink rubber wheel and diamond polishing paste (Brasseler, Shofu, Vident).
Implant Supported Bridge
Restore confidence and functionality with implant-supported bridges, designed to replace multiple missing teeth with long-lasting stability. These fixed restorations are secured to implants and cannot be removed by the patient, offering a natural look and dependable strength.
Features
- Secured with implants for superior stability
- Designed for full-arch or multi-unit cases
- Mimics natural teeth in form and function
Benefits
- Restores chewing ability and speech clarity
- Prevents shifting or slipping compared to removable options
- Provides patients with a natural-looking, permanent solution
Implant Overdenture
Implant overdentures provide enhanced retention and stability for denture wearers by attaching to implants. This option is ideal for patients who have struggled with traditional dentures, especially in the lower arch, and want improved comfort and function.
Features
- Supported by dental implants for added security
- Removable for easy cleaning and maintenance
- Designed for partial or full-arch edentulous patients
Benefits
- Eliminates slipping, rocking, or movement of dentures
- Improves patient comfort and chewing efficiency
- Provides a more confident, worry-free smile
All-on-X Restorations
Vital Dental Lab’s All-on-X restorations combine digital precision, restorative artistry, and surgical collaboration to deliver full-arch solutions with exceptional accuracy and predictability. Designed for both immediate-load and definitive prosthetics, our All-on-X restorations streamline the restorative process from guided surgery to final delivery. Each restoration is digitally designed and precision-milled to ensure optimal esthetics, fit, and function for every patient.
Features
- Digitally designed full-arch restorations for accuracy and repeatability
- Compatible with all major implant systems and guided surgery platforms
- Available in a variety of materials including zirconia, PMMA, and titanium-reinforced hybrids
Benefits
- Restores full-arch function and esthetics with a stable, screw-retained design
- Streamlines communication between surgical and restorative teams for predictable outcomes
- Provides patients with long-term comfort, strength, and natural smile esthetics
Removable Prosthetics
Premium Dentures – Phonares® II
Premium dentures are crafted using Phonares® II denture teeth and Ivobase® base processing for unmatched aesthetics and durability.
- Nano-hybrid composite for superior wear resistance
- Natural enamel-like translucency and shape
- Extended manufacturer’s warranty with Ivoclar® teeth
- Exceptional aesthetics and shade variety
- Long-lasting durability compared to acrylic teeth
- Ideal for complete, partial, and implant-supported dentures
Standard Dentures – Ivostar®
Ivostar® denture teeth provide an affordable option without compromising esthetics or function.
Classic Dentures – BlueLine®
BlueLine® dentures are fabricated with Ivoclar Vivadent teeth, offering strength and a wide shade range.
ClearFrame™ Partials
ClearFrame™ partials offer a metal-free solution that is lightweight, hygienic, and comfortable.
Partials - Valplast™
Valplast® partials are a trusted flexible solution, requiring no metal clasps while offering durability and patient comfort.
Cast Partials
Our Cast Partials are engineered for precision, strength, and reliability. Using high-quality alloys and advanced design techniques, we create restorations that resist deformation and deliver long-term patient satisfaction.
Duraflex™ Partials
Duraflex™ partials provide lifelike pink aesthetics, flexibility, and comfort for patients who want a natural look with durability.
Retainers & Trays
Ensure long-term results with retainers and bleaching trays designed for precision and durability.
Night Guards
Protect teeth from the effects of bruxism with night guards designed for durability and patient comfort.
Sports Guards
Safeguard your athletic patients with sports guards engineered for both safety and performance.
Chairside Support
Streamline your procedures and elevate patient care with dedicated chairside support from our certified dental lab technicians.
We recommend chairside support during your first surgical guide case. The goal is to use this first case as a training session so that you will not need chairside assistance for subsequent cases.
Vital has a dedicated team of expert chairside technicians who travel nationwide to help our clients. If you are in need of any in-practice assistance complete the form below and a representative from Vital will reach out to confirm the details and cost.
Chairside Support Request
Custom Shading
Our custom shading service ensures a precise match between restorations and natural dentition. Using advanced staining and layering techniques, we achieve restorations that seamlessly blend with the patient’s smile.
Features
- Personalized shade appointments available
- Expert use of staining and layering techniques
- Natural translucency and texture replication
Benefits
- Undetectable results for patient confidence
- Clinician involvement ensures accuracy
- Aesthetic outcomes tailored to each case
VITAL DENTAL LAB
Send a Case
From digital impressions to conventional models, Vital Dental Lab accepts all case types.
